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How to fix a concrete subfloor with floor self levelling compounds?

Fixing a concrete subfloor can feel overwhelming, but with the right steps and materials, the task becomes manageable. A well-done repair not only enhances the visual appeal of your floors but also helps to prevent future problems, like cracks and uneven surfaces. In this post, we will look at how to effectively use floor self-levelling compounds to create a smooth and stable subfloor, preparing it for finishing touches like tile or hardwood flooring.


Understanding Floor Self Levelling Compounds


Self-levelling compounds are specially designed materials meant to create a flat, even surface on uneven or damaged concrete subfloors. They typically consist of cement, polymers, and additives that enhance their performance. For instance, a quality self-levelling compound can fill in dips of up to 1 inch effectively.


One major advantage of these compounds is their ease of use. Most floor self-levelling products can be walked on within 2 to 4 hours after application. This rapid setting time is particularly beneficial for those looking to minimize downtime, making the process more efficient.




Assessing Damage on Your Subfloor


Before starting the repair process, it is essential to evaluate your concrete subfloor. Inspect for cracks wider than 5mm, holes, or any loosened areas that need patching. Take note of moisture, as excessive dampness can seriously impact the bonding of the self-levelling compound.


For example, a crack measuring 3mm wide and spanning 3 metres might indicate more significant structural issues. If you identify major damage or need additional guidance, it’s wise to consult with a professional.


Preparing the Subfloor


The success of your self-levelling compound application hinges on proper preparation. To get started, follow these steps:


  1. Clean the Surface: Remove all dust, debris, oils, and other contaminants from the surface. A vacuum and a broom will help, and if necessary, you may use a degreaser for stubborn stains.


  2. Repair Cracks and Holes: Fill any significant cracks or holes with a high-quality concrete patching compound. For best results, ensure it cures completely according to the manufacturer's guidelines. This is crucial; if not, the underlying issues may still affect your new floor.


  3. Prime the Subfloor: Applying a primer made for self-levelling compounds promotes better adherence. Be sure to let the primer dry completely before proceeding. This step can significantly reduce the chances of delamination, ensuring a more durable floor later.



Mixing the Self-Levelling Compound


Once your surface is prepared, it is time to mix the self-levelling compound. Here are the steps to follow:


  1. Read Manufacturer Instructions: Each type of compound may have different mixing instructions, so be diligent about following these guidelines.


  2. Use Clean Tools: Make sure that your mixing bucket, paddle, and other tools are clean to avoid contamination.


  3. Measure Water Accurately: Use the recommended water-to-compound ratio. Too much or too little water can weaken the final product. For many compounds, a ratio might be 4 parts compound to 1 part water.


  4. Mix Thoroughly: Utilize a mixing paddle attached to a drill, blending the compound until you have a smooth, lump-free consistency.


Applying the Self-Levelling Compound


Once your compound is mixed, it's the perfect time to apply it to the subfloor. Here’s how to proceed effectively:


  1. Work Quickly: Once mixed, you need to pour and spread the compound without delay, as it begins to set within minutes.


  2. Pouring Technique: Start from the room's furthest corner and work towards the exit. This method ensures you do not trap yourself in a corner.


  3. Spread the Compound: Use a long-handled trowel or squeegee to evenly distribute the compound, allowing it to flow into low areas.


  4. Use a Spiked Roller: To eliminate air bubbles and help the compound settle properly, roll a spiked roller over the surface. This step is key to achieving a smoother finish.


  5. Allow to Cure: Each product will have specific curing times, but typically, you can walk on the surface within 2 to 4 hours. Complete curing may take longer, so be mindful of this when scheduling your next steps.





Finishing Touches After Curing


Once the self-levelling compound has fully cured, you can move on to the next steps in your flooring project. Here are some considerations:


  1. Floor grind Any Uneven Areas: If you find slightly uneven spots, use a floor grinder to level them out.


  2. Check for Moisture: Ensure the surface is entirely dry before proceeding with your final flooring installation. This could prevent complications later on, like buckling or warping.


  3. Select Your Flooring: At this stage, you can install your chosen flooring material, whether it’s tile, laminate, or carpet. According to a National Association of Home Builders report, installing tile over a properly levelled subfloor can lead to a remarkable reduction in future maintenance costs.



Final Thoughts


Repairing and leveling a concrete subfloor with self-levelling compounds is a task that you can handle with confidence. By assessing damage, preparing the subfloor, mixing, applying, and finishing properly, you will achieve a smooth, durable surface ready for your new flooring.


Taking the time to prepare and apply floor self-levelling compounds can spare you the frustration of uneven floors and save on potentially costly repair work later. With a newly level subfloor, transforming your space will be a satisfying project.


Happy renovating!


DL55 Floor Levelling
Cemimax DL55 Concrete Indoor Floor Self Levelling Compound Installed.

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